Every euro saved during the design phase counts double in production. Yet cost efficiency is often only considered once supplier quotes start coming in — by then, most opportunities are already lost. At Vormelijk Engineering, we take a different approach: we find the balance between functionality, manufacturability, and cost — right from the first sketch.
1) Fewer parts, greater efficiency
By intelligently combining components, welded assemblies can often be redesigned into bent sheet metal parts or modular subassemblies. Fewer parts mean fewer welds, shorter assembly time, and lower risk of error. The result: a simpler, stronger product with lower production costs.
2) Standardization pays off
Every unique part requires its own drawing number, purchase order, and inventory slot. By using standard components — such as fasteners, hinges, or cover plates — you reduce not only cost but also administrative effort. We help clients build and apply their own library of standard parts across new designs.
3) Optimize for production processes — not against them
Every manufacturer has its own strengths. A good design works with existing machines and tolerances instead of challenging them. We align the design with the supplier’s production capabilities, ensuring lasers, press brakes, and welding robots are used as efficiently as possible.
4) Conscious material selection
Material choice affects not only strength but also price and machining time. By evaluating alternatives — for example, aluminum instead of stainless steel, or cold-rolled instead of hot-rolled steel — we can significantly reduce cost without compromising quality.
Cost reduction doesn’t start in the factory — it starts in the CAD model. Smart design decisions made early bring calm to production and flexibility to your budget.
