A design that works once isn’t necessarily a design that can be produced a hundred times. When moving from prototype to series production, weak points often become visible for the first time. That’s why at Vormelijk Engineering, we optimize every detail — not to make it prettier, but to make it more repeatable.
1) Repeatability over improvisation
In series production, consistency is everything. A part that comes slightly different from the laser, or a flange that bends off-angle due to small variations, can render an entire batch unusable. By accounting for tolerances, clamping, and setup clearance during the design phase, we prevent operators from having to “improvise” on the shop floor.
2) Assembly with fewer actions
Every screw, fit, or weld is an operation — and therefore a cost. We actively look for ways to merge or combine components. Think of snap or hook connections, clinch nuts, or smart bending sequences. This not only shortens assembly time but also improves accuracy and repeatability.
3) Fixed tolerances, fewer rejects
By using standard sheet thicknesses, bend radii, and tooling angles, we minimize variation between batches. Where necessary, we add measurable references and positioning holes to prevent alignment errors during assembly.
4) Learning from production feedback
After each first production run, we evaluate the results together with the supplier. Small improvements in fit, weld preparation, or coating details are immediately integrated into the revision model. This way, each design evolves with real-world experience — making the next batch automatically better and more cost-effective.
Design optimization isn’t a one-time step, but an ongoing collaboration between designer and manufacturer. That’s where true quality begins.
